Asset protection

Machinery Breakdown Insurance

Critical plant failure damages equipment, halts production, destroys perishable stock, and creates downstream costs that can dwarf the repair bill. Machinery Breakdown insurance covers the sudden and unforeseen mechanical or electrical failure of your key plant, and the losses that follow.

Everything we do for manufacturers 

What's covered

The repair bill and what the downtime costs

Mechanical & electrical failure
Sudden and unforeseen breakdown of machinery, plant, and equipment due to mechanical failure, electrical short circuit, or operator error. Covers repair or replacement.
Expediting expenses
Additional costs to expedite repair (overtime labour, air freight of parts, temporary hire of equipment) when speed of reinstatement is commercially critical.
Business Interruption from breakdown
Lost revenue and fixed costs during the period your operations are affected by the machine failure. This is often the largest component of the total loss.
Spoilage of contents
Spoilage of refrigerated stock, ingredients, or materials caused by failure of refrigeration or temperature-controlled plant.
Electronic equipment
Coverage extensions available for electronic data processing equipment and control systems that drive your machinery.
Claims case study

One motor, and a line that stopped

An illustrative example of how Ardent can make the difference in a time of need.

What happened

A main drive motor failed on a production line. The replacement carried a twelve week lead time from overseas and the line could not run without it.

What Ardent did

We had the machine scheduled at replacement value with the resultant damage extension, and pushed the insurer to approve air freight on the replacement rather than sea.

The outcome

The motor landed in under three weeks. The policy covered the repair, the expediting cost and the profit lost while the line was down.

This is an illustrative example. Every claim is assessed by the insurer on its own facts and under the terms of the policy.

Who you'll work with

Our Machinery Breakdown experts

Steve Brady, Managing Director
Steve Brady
Managing Director

QPIB · Dip. Fin. Serv. (Ins Broking) · ANZIIF (Snr Assoc) CIP

Mining, aviation, construction, retail and property

Steve has 40 years in insurance, most of it in construction and civil engineering, with underground mining, aviation, national retail and property development alongside. He is one of Ardent's founders, works from inside a client's business and keeps those relationships for the long term.

Stephen Mison, Head of Broking
Stephen Mison
Head of Broking

QPIB · Dip. Fin. Serv. (Ins Broking) · Dip. Integrated Risk Management · ANZIIF (Snr Assoc) CIP

Risk management and program design

Stephen co-founded Ardent and has 17 years in insurance, with clients from sole traders to multinational corporates. He works through the risks a business faces and helps decide what to avoid, reduce, retain or insure, balancing cover against cost. He has served on the committee of NIBA's NSW Mentoring Program.

Kye Ibbotson
Kye Ibbotson
Account Executive

Cyber, property, motor fleet and technology

Kye has two and a half years in insurance broking, after working in retail management, and is studying for his diploma in insurance broking. He looks after a general book of clients, with a focus on cyber, property, motor fleet and technology. Clients find him thorough, efficient and understanding.

What a client says about Ardent

Professional, great communication and went the extra mile to get me the best outcome they could. Thanks Stephen and team.

Mike Riley Google review

Machinery Breakdown FAQ

No. Property insurance covers physical damage to your plant caused by external events such as fire, flood and storm. Machinery Breakdown insurance covers sudden and unforeseen internal failure of the machine itself: seized bearings, electrical burnout, hydraulic failure. These are mutually exclusive covers, and many businesses with critical plant hold both. A fire that destroys your production line is a property claim; a bearing failure that destroys it is a machinery breakdown claim.

Almost any fixed or mobile mechanical or electrical plant can be scheduled: production machinery, CNC machines, compressors, generators, boilers, pressure vessels, HVAC systems, refrigeration plant, pumps, elevators, and electronic control systems. Ardent reviews your plant schedule, identifies the equipment most critical to your operations, and sets limits and expediting expense cover to match each item's replacement cost and downtime impact.

No. Normal wear and tear, gradual deterioration, and lack of maintenance are excluded from machinery breakdown insurance. The cover is for sudden and unforeseen breakdown events. This distinction matters: if a bearing fails because it hasn't been lubricated for 12 months, that may be a maintenance issue rather than an insured event. We can tell you which maintenance records an insurer may ask for at claim time.

What would a week without your critical plant cost?

Ardent reviews your plant schedule and structures machinery breakdown cover, including BI from breakdown, to match your real downtime exposure.